We offer CNC production parts in a variety of factories and countries.
We offer 3-axis, 4-axis, 5-axis CNC milling in Vietnam.
We offer 3-axis, 4-axis, 5-axis CNC milling in Malaysia.
We offer 3-axis, 4-axis, 5-axis CNC milling in Eastern Europe.
We offer 3-axis, 4-axis, 5-axis CNC milling in China.
Manufacturers choose CNC milling over other processes for its precision, versatility, and ability to handle complex geometries. CNC milling allows for tight tolerances and detailed features, making it ideal for both prototypes and production parts. It works with a wide range of materials, including metals and engineering-grade plastics, offering flexibility for various applications. Compared to manual machining, CNC milling is faster and more consistent, reducing the risk of human error. Additionally, it can be scaled efficiently, offering cost-effective solutions for both small and large production runs, especially when precision and repeatability are critical.
Genearal tolerances for CNC milling listed below.
Standard and custom materials are available for CNC milling and machining. Need a custom material quote? Contact us, we're happy to source the material and quote the project from start to finish.
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Get the answers to these questions about CNC milling.
CNC turning involves rotating the workpiece while a cutting tool shapes it, typically producing cylindrical parts. In contrast, CNC milling uses a stationary workpiece with a rotating cutting tool to remove material, allowing for more complex shapes and surfaces. While turning is ideal for symmetrical components like shafts, milling excels in creating intricate geometries such as slots, pockets, and holes.
A 3-axis CNC machine operates by moving the cutting tool or workpiece along three linear axes: X, Y, and Z. This allows for machining operations in a flat plane, with the Z-axis providing depth for cutting or drilling. While 3-axis CNC machines are effective for creating basic parts, they are limited when it comes to machining complex geometries that require rotation or angled cuts.
A 4-axis CNC machine adds a fourth rotational axis, typically around the X or Y axis, allowing the workpiece or tool to rotate in addition to linear movement along the X, Y, and Z axes. This extra axis enables more complex machining operations, such as creating angled cuts or intricate details on different sides of the part without needing to reposition it manually. The 4-axis setup is ideal for producing more complex geometries, such as those needed for curved or multi-sided components.
A 5-axis CNC machine offers simultaneous movement along five axes: the three linear axes (X, Y, and Z) plus two additional rotational axes, often around the X and Y axes. This allows for precise machining of complex parts with intricate geometries, enabling cutting at various angles without the need for repositioning the workpiece. The 5-axis machine is highly efficient for producing parts with complex contours, such as aerospace components, molds, and medical devices, significantly reducing production time and enhancing accuracy.
Typical tolerances for CNC milling generally range from ±0.001" to ±0.005" (±0.025 mm to ±0.127 mm), depending on factors like material, machine capabilities, and the complexity of the part. Tighter tolerances, such as ±0.001" (±0.025 mm) or even smaller, can be achieved with high-precision equipment, but may increase machining time and cost. For most general-purpose milling applications, a tolerance of around ±0.005" (±0.127 mm) is commonly acceptable.
CNC machining can be applied to a wide range of metals, including aluminum, steel, brass, and titanium. Aluminum is popular for its machinability and corrosion resistance, while tougher metals like steel and titanium require more force but offer high strength. Brass, copper, and magnesium are also machinable, with each metal offering specific properties, such as brass for low friction and copper for conductivity.
Many types of plastics can be CNC machined, including ABS, polycarbonate, nylon, and acrylic. These materials are chosen for their versatility, machinability, and specific properties like impact resistance, durability, or optical clarity. Plastics such as PEEK and Delrin (acetal) are often used for high-performance applications due to their strength, wear resistance, and dimensional stability under various conditions.
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