Production Sheet Metal Fabrication Processes

Production Laser Cutting

Get volume pricing on production laser cut parts from our diverse factory network.

Laser cut aluminum sheet metal part

Laser cutting fabrication facilities

We offer laser production parts in a variety of countries 

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Vietnam

We offer laser cutting in Vietnam.

Malaysia

We offer laser cutting in Malaysia.

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Eastern EU

We offer laser cutting in Eastern EU.

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China

We offer laser cutting in China.

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What is laser cutting?

Laser cutting is a precise and efficient method used in metal fabrication that employs a focused laser beam to cut through materials. The laser, often controlled by a computer, generates an intense, concentrated light that can melt, burn, or vaporize metal with high accuracy, creating intricate shapes and designs. This process is ideal for cutting complex geometries that would be challenging with traditional cutting tools, providing smooth edges and minimal material waste. Laser cutting is suitable for a variety of metals, including steel, aluminum, and stainless steel, making it a versatile choice for manufacturing, automotive, aerospace, and custom metalworking applications. Its ability to maintain tight tolerances and produce repeatable results makes it a valuable technology for projects requiring high-quality finishes and detailed parts.

close up of laser cutter cutting a circle with sparks

Why choose laser cutting for your parts?

Laser cutting is a top choice in metal fabrication for its precision, speed, and versatility. Unlike traditional cutting methods, laser cutting uses a focused beam that can create intricate designs and sharp edges without the need for secondary processing. This efficiency reduces material waste and lowers production costs, making it both cost-effective and environmentally friendly. The technology handles a variety of materials, from thin sheets to thicker metals like steel and aluminum, while maintaining tight tolerances and high repeatability. Laser cutting is also highly adaptable, allowing for rapid adjustments and customization in design, which is ideal for both prototyping and large-scale production runs. For industries seeking quality, precision, and flexibility, laser cutting is a reliable and effective solution.

CNC turning a long threaded rod

Metal Laser Cutting Tolerances

Genearal tolerances for laser cut parts


Maximum Thickness

Maximum laser cutting thickness depends on material and laser type. A 500 W fiber laser cutting machine can cut betwen 2mm (Copper and Aluminum) and 6mm (Carbon steel). A 3,000 W fiber laser cutter can cut between 8mm (Copper & Aluminum) and 20mm (Carbon steel).


Minimum Part Size

25.4 mm

1 inch


Edges

Laser-cut parts may have vertical striations along the cut edges and face.


Kerf 

0.508 mm
0.020 inch

Laser Cutting Materials

Standard and custom materials are available for laser cut parts. Need a custom material quote? Contact us, we're happy to source the material and quote the project from start to finish. 


Materials

Metals

  • Aluminum
  • Brass
  • Copper
  • Stainless Steel
  • Alloy Steel
  • Carbon Steel, Low and Mild
  • Titanium

Plastics

  • ABS
  • Acetal
  • ABS
  • Acetal [Delrin]
  • Acrylic
  • G-10 Garolite
  • Nylon 6/6
  • Polycarbonate
  • PTFE [Teflon]
  • Polypropylene
  • Ultra-High Molecular Weight Polyethylene

Finishing Options for laser cut parts

Choose from a variety of machine part finishes 

Material

Finish

Colors

Compatible with


Aluminum

Alodine

Clear, gold

Media Blasting, Tumbling, Type II Anodizing* Type III Anodizing*, Type III Anodizing with PTFE*


Aluminum

Anodizing

Clear, black, green, red, blue, orange

Media Blasting, Tumbling


Aluminum, Steel, Stainless Steel

Nickel Plating

Media Blasting, Tumbling


Aluminum, Steel, Stainless Steel

Powder Coating

Custom colors

Media Blasting, Tumbling


Steel, Stainless Steel

Black Oxide

Black

Media Blasting, Tumbling, Passivation


Steel, Stainless Steel

Passivation

Black Oxide, Electroless Nickle Plating, Zinc Plating, Media Blasting, Tumbling


Steel, Stainless Steel

Zinc Plating

Clear/light blue, Black/glossy black

Black Oxide, Electroless Nickle Plating, Zinc Plating, Media Blasting, Tumbling

Laser Cutting
Frequently Asked Questions

Get the answers to these questions about laser cut parts.

General laser cutting FAQs

What is laser cutting?

Laser cutting is a process that uses a focused laser beam to cut through materials with precision and minimal waste.

What materials can be cut with a laser cutter?

Laser cutting works on a variety of materials, including metals like steel, aluminum, copper, as well as plastics, wood, and ceramics.

What industries use laser cutting?

Laser cutting is widely used in industries like automotive, aerospace, electronics, construction, and custom manufacturing due to its accuracy and versatility.

What are the advantages of laser cutting?

Laser cutting offers high precision, clean edges, minimal material waste, and the ability to create complex designs without additional tooling.

Technical laser cutting FAQs

What is the maximum thickness that can be cut with a laser?

The maximum cutting thickness varies by material and laser power; for example, a 500W fiber laser typically cuts up to 2mm for reflective metals like copper and aluminum and up to 6mm for carbon steel, while a 3,000W fiber laser can handle up to 8mm for copper and aluminum and 20mm for carbon steel. CO₂ lasers, commonly used for cutting non-metal materials, can cut metals at lower thicknesses and are typically limited to around 12-15mm for carbon steel with high-power models.

What’s the difference between fiber and CO₂ lasers in cutting?

Fiber lasers and CO₂ lasers are both used in laser cutting but are optimized for different applications. Fiber lasers have a high-energy beam well-suited for metals, especially reflective metals like copper and brass, and are generally faster and more energy-efficient than CO₂ lasers. CO₂ lasers are versatile and effective for cutting non-metals such as wood, acrylic, and glass but can also cut metals, though usually at lower efficiency and thickness than fiber lasers. Fiber lasers also require less maintenance, making them ideal for industrial metal fabrication, while CO₂ lasers excel in mixed-material applications.

What tolerances can be achieved with laser cutting?

Laser cutting can achieve very tight tolerances, often within ±0.1mm or better, depending on the material and thickness. Fiber lasers are particularly effective for achieving high precision on metals, as their concentrated beam minimizes the material distortion that can impact accuracy. Thicker materials or complex contours may slightly affect tolerance, but laser cutting remains one of the most precise fabrication methods available, especially for fine details and intricate patterns.

Is laser cutting suitable for high-volume production?

Yes, laser cutting is well-suited for high-volume production due to its speed, accuracy, and repeatability. Laser cutting systems can maintain consistent quality across large batches, and the non-contact nature of the laser beam reduces wear on the equipment, enabling continuous, reliable operation. Additionally, the digital setup of laser cutting allows for rapid adjustments, so manufacturers can switch between different designs and materials efficiently, which is particularly advantageous in industries with high-mix or custom production needs.

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